GreaseNeck wants to be your industrial chemical and filling equipment provider
Drilling Fluid Additive Division
Stop Distributing - Manufacture GreaseNeck products inhouse
For Industrial Fragrances, please visit our sister company at the following address:
 |
FILLING MACHINE (Z1400)
PNEUMATIC CYLINDER ACTUATOR
Innosol, Inc. offers a complete line of filling machines with
pneumatic components including cylinders actuators and valves.
Filling
Machine Components:
Filling nozzle assembly machined in-house using 316
stainless steel. Grade 316 is the standard molybdenum-bearing grade amongst the austenitic
stainless steels. The molybdenum gives 316 better overall corrosion resistant properties
than Grade 304, particularly higher resistance to pitting and crevice corrosion in
chloride environments.
This nozzle has an overflow control allowing excess fluid
to drain back into the original container or container of choice. The nozzle snuggles up
to the container and uses a spring and seal to reduce spills.
Foot Pedal – A 3 way pedal with spring operates the
pneumatic cylinder
Fill Switch – Easily mounted on the table, side of the
table, or near the foot pedal, for operation using hands, hip, or foot.
Pump - Shift Valve provides ultra-positive, reliable shift
signal, with an "Unbalanced" Air Valve, and bolted construction for leak-free
fluid-handling reliability and ease of assembly. Positive priming provides instant
start-ups & a broad range in materials of construction for optimum fluid compatibility
Pneumatic Cylinder - Our
Z1400 Cylinder is of tie rod construction and rugged, yet attractive.
This cylinder was specifically designed for minimum overall length in relation to
the stroke and is available in several convenient mounting styles.
Stainless Steel Tables are available to purchase to mount the filling
machine.
Pancake Compressor – 3.5 SCFM for faster tank recharge of 6 gal tank,
150 PSI max for longer tool run time, 120 PSI cut-in pressure provides 30 PSI "Bonus
Air" before a 90 PSI tool becomes inoperable
1.5 (running) HP induction motor for long life, High-FloSM air
regulator and push to connect couplers, Only 34 lbs. for easy moving.
·
Standard Strokes to 12”
·
Rod Bearing
·
Prelubed with Grease
·
Chrome Plated Stainless
Steel Piston Rods
·
Air Service to 250 PSI
·
Hydraulic Service to 500
PSI
·
Front Face-Rear
Face-Foot-Extended Tie Rod Mounts
Z1400 Series
·
Designed for minimum overall length in relationship to stroke.
·
PTFE piston bearing for superior load support and longer strokes.
·
1/4" stroke increments through 4", 1" increments 5"
through 12" max.
Z1400 Properties:
Cylinder OD – is clear anodized aluminum for corrosion resistance and an attractive
appearance.
The Bore ID is Hard Anodized – Hard
anodizing is an electrochemical process which provides a very dense surface of aluminum
oxide that actually impregnates the base aluminum. It forms an extremely hard (60 Rc)
surface with a low coefficient of friction. Hardness, corrosion resistance and wear
resistance exceeds that of chrome plated steel.
An Extra Long Rod Bearing – provides
long and rigid support for the piston rod. The bearing material is Duralon® on all bore
sizes.
The Piston Rod – is Hard Chrome Plated Stainless Steel. The standard rod end is fine
female thread tapped and has long wrench flats.
Piston Construction – The piston is aluminum for light weight. The piston rod pilot
end and a pilot washer enable bolting the assembly securely while maintaining precise
concentricity for smooth cylinder performance.
Friction Properties Slip-Coefficient
stick
Steel-on-steel ............... .50 Yes
Bronze-on-steel ............. .35 Yes
Sintered Bronze-on-steel with mineral oil ...... .13 No
Bronze-on-steel with mineral oil ...... .16 No
Copper lead alloy-on-steel .22 Yes
Acetal-on-steel ............. .20 No
Nylon-on-steel ............. .32 Yes
Duralon-on-steel .......... .05 - .16 No
Load Capacity (psi)
Machine Design 1993
Bearing Reference Issue
Porous Bronze ............ 4,500
Porous iron ................ 8,000
Phenolics ................... 6,000
Nylon® ....................... 1,000
TFE ............................ 500
Reinforced Telfon® .... 2,500
*TFE fabric ................ 60,000
Polycarbonate ............ 1,000
Acetal ........................ 1,000
Carbon-graphite ........ 600
Ratings – Standard Units
• Double acting, single rod
• Rod bushing
• Female rod end with wrench flats
• Internally lubricated Buna-N O-ring piston and rod seals.
• Ports at position #1
• Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Air
• Max. operating pressure . . . . . . . . . . . . . . . . . . 250 psi
• Min. operating pressure recommended . . . . . . . 15 psi
• Ambient & media temperature range . . -25
to +250F
• Prelubrication . . . . . . . . . . . . . . . . . . . . . . . .
Grease
• Stroke tolerance . . . . . . . . . . . . . . . . . . . . . . . . . 1/64"
HANDS FREE FILLING WITH MULTIPLE CONFIGURATIONS FOR MULTIPLE CONTAINER SIZES: FILL PINTS, QUARTS, GALLONS, 5 GALLON, DRUMS
HIP OPERATED, FOOT OPERATED, AUTO- FILL MODE