FILLING MACHINE (Z1400)

PNEUMATIC CYLINDER ACTUATOR

Innosol, Inc. offers a complete line of filling machines with pneumatic components including cylinders actuators and valves.

Filling Machine Components:

Filling nozzle assembly machined in-house using 316 stainless steel. Grade 316 is the standard molybdenum-bearing grade amongst the austenitic stainless steels. The molybdenum gives 316 better overall corrosion resistant properties than Grade 304, particularly higher resistance to pitting and crevice corrosion in chloride environments.

This nozzle has an overflow control allowing excess fluid to drain back into the original container or container of choice. The nozzle snuggles up to the container and uses a spring and seal to reduce spills.

Foot Pedal – A 3 way pedal with spring operates the pneumatic cylinder

Fill Switch – Easily mounted on the table, side of the table, or near the foot pedal, for operation using hands, hip, or foot.

Pump - Shift Valve provides ultra-positive, reliable shift signal, with an "Unbalanced" Air Valve, and bolted construction for leak-free fluid-handling reliability and ease of assembly. Positive priming provides instant start-ups & a broad range in materials of construction for optimum fluid compatibility

Pneumatic Cylinder - Our Z1400 Cylinder is of tie rod construction and rugged, yet attractive.  This cylinder was specifically designed for minimum overall length in relation to the stroke and is available in several convenient mounting styles.

Stainless Steel Tables are available to purchase to mount the filling machine.

Pancake Compressor – 3.5 SCFM for faster tank recharge of 6 gal tank, 150 PSI max for longer tool run time, 120 PSI cut-in pressure provides 30 PSI "Bonus Air" before a 90 PSI tool becomes inoperable

1.5 (running) HP induction motor for long life, High-FloSM air regulator and push to connect couplers, Only 34 lbs. for easy moving.

Z1400 Features:

·        Standard Strokes to 12”

·        Rod Bearing  

·        Prelubed with Grease 

·        Chrome Plated Stainless Steel Piston Rods 

·        Air Service to 250 PSI 

·        Hydraulic Service to 500 PSI 

·        Front Face-Rear Face-Foot-Extended Tie Rod Mounts 

Z1400 Series

·        Designed for minimum overall length in relationship to stroke.

·        PTFE piston bearing for superior load support and longer strokes.

·        1/4" stroke increments through 4", 1" increments 5" through 12" max.

Z1400 Properties:

Cylinder OD – is clear anodized aluminum for corrosion resistance and an attractive appearance.

The Bore ID is Hard Anodized – Hard anodizing is an electrochemical process which provides a very dense surface of aluminum oxide that actually impregnates the base aluminum. It forms an extremely hard (60 Rc) surface with a low coefficient of friction. Hardness, corrosion resistance and wear resistance exceeds that of chrome plated steel.

An Extra Long Rod Bearing – provides long and rigid support for the piston rod. The bearing material is Duralon® on all bore sizes.

The Piston Rod – is Hard Chrome Plated Stainless Steel. The standard rod end is fine female thread tapped and has long wrench flats.

Piston Construction – The piston is aluminum for light weight. The piston rod pilot end and a pilot washer enable bolting the assembly securely while maintaining precise concentricity for smooth cylinder performance.

Friction Properties  Slip-Coefficient stick

Steel-on-steel ............... .50 Yes

Bronze-on-steel ............. .35 Yes

Sintered Bronze-on-steel with mineral oil ...... .13 No

Bronze-on-steel with mineral oil ...... .16 No

Copper lead alloy-on-steel .22 Yes

Acetal-on-steel ............. .20 No

Nylon-on-steel ............. .32 Yes

Duralon-on-steel .......... .05 - .16 No

Load Capacity (psi)

Machine Design 1993

Bearing Reference Issue

Porous Bronze ............ 4,500

Porous iron ................ 8,000

Phenolics ................... 6,000

Nylon® ....................... 1,000

TFE ............................ 500

Reinforced Telfon® .... 2,500

*TFE fabric ................ 60,000

Polycarbonate ............ 1,000

Acetal ........................ 1,000

Carbon-graphite ........ 600

Ratings – Standard Units

• Double acting, single rod

• Rod bushing

• Female rod end with wrench flats

• Internally lubricated Buna-N O-ring piston and rod seals.

• Ports at position #1

• Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air

• Max. operating pressure . . . . . . . . . . . . . . . . . . 250 psi

• Min. operating pressure recommended . . . . . . . 15 psi

• Ambient & media temperature range . . -25  to +250F

• Prelubrication . . . . . . . . . . . . . . . . . . . . . . . .      Grease

• Stroke tolerance . . . . . . . . . . . . . . . . . . . . . . . . .   1/64"

HANDS FREE FILLING WITH MULTIPLE CONFIGURATIONS FOR MULTIPLE CONTAINER SIZES: FILL PINTS, QUARTS, GALLONS, 5 GALLON, DRUMS

HIP OPERATED, FOOT OPERATED, AUTO- FILL MODE